NBF系列 通用性五轴加工中心

概要信息:
适用范围: ◆适用吸塑件、注塑件等非塑料发泡材料、工业型材、铝合金型材的安装孔、流水槽、锁孔、形孔等加工工序。
基本信息
产品描述

一、整体介绍:

BFG系列五轴加工中心采用先进的龙门式移动结构,具有完美的高速铣床的铣削技术特性,移动式工作台,确保机床具有最佳的动态运动特性和最佳驱动刚性,工作台平稳轴向移动,加工时,五个轴向驱动刀具运动,围绕工件进行加工,实现五轴联动立体运动,双工位可实现单一工作台加工,另一工作台上料的不间断式生产加工。

 

二、产品特点:

◆该机床采用工作台移动的工作方式,一体化焊接床身,结构紧凑,先进的机械/电气部件,确保了高加工进给速度、高加工效率、高刚性和高可靠性。

◆采用五联动控制系统,开通RTCP刀具追随功能,可一次性加工多个复杂面。

◆采用意大利原装进口电主轴,配8工位圆盘式刀库。

◆配备刀具测量系统,用于刀具长度的自动测量和A/C坐标的精度再校正。

 

三、性能特点:

1.铸铁台面,高刚性床身,支持重切削;
2.平台移动、结构稳定;
3.操作方便


三、应用范围:

适用于:适用于:塑料、高密度泡沫、铝合金、玻璃钢、玻璃纤维等材料的精密铣削加工。

广泛应用于:厚片吸塑、汽车内外饰、卫浴、轨道交通、航空航天等行业。

适用吸塑件、注塑件等非塑料发泡材料、工业型材、铝合金型材的安装孔、流水槽、锁孔、形孔等加工工序。

 

 

四、技术指标:

编号 性能指标 参数
1 行程范围 X轴行程 2100mm
Y轴行程 1800/2600mm
Z轴行程 800mm
A轴行程 ±110°
C轴行程 ±360°
2 双摆头总成主轴 铣削主轴功率 17-22kw
铣削主轴转速 24000rpm
3 工作电压 380V/50Hz
4 控制系统 NOBOT/LYNUC/SYNTEC/SIEMENS 840D
5 刀库容量 选配

 

 NF5系列非金属五轴加工中心特点、结构及配置

诺伯特非金属五轴加工中心的优势及应用范围

 

诺伯特NF5系列加工中心详情介绍

 

 

一、整体介绍 Overall introduction

诺伯特是国内最先进的五轴加工中心设备专业生产商之一,前身为深圳鑫宝创机械制造有限公司,一直专注于非金属CNC加工中心的研发及生产,具有丰富的数控机床生产经验。其生产的NF-5系列五轴加工中心采用全钢龙门架结构以及横梁,台面移动以及机器的行程范围均可根据客户的需要来定制,采用目前非金属加工行业内非常成熟的台湾新代系统进行控制,使机器的安全性及工作效率的发挥达到极致,生产效率得到极大提高.

Nobot is one of the most advanced professional manufacturers of five axis machining center equipment in China. Formerly known as Shenzhen xinbaochuang Machinery Manufacturing Co., Ltd., Norbert has been focusing on the R & D and production of non-metallic CNC machining center, and has rich experience in CNC machine tool production. Its five axis machining center adopts all steel gantry structure and crossbeam, table movement and machine travel range can be customized according to the needs of customers. At present, it adopts the very mature Taiwan new generation system in the non-metal processing industry to control, so that the safety and working efficiency of the machine can be maximized, and the production efficiency can be greatly improved.

该系列产品采用先进的龙门式双工作台移动结构,具有完美的高速铣床的铣削技术特性,移动式工作台,确保机床具有最佳的动态运动特性和最佳的驱动刚性;工作台平稳轴向移动,在加工时,五个轴向驱动刀具运动,围绕工件进行加工,实现五轴五联动立体运行,可实现单一工作台加工,另一工作台上料的不间断式生产加工。产品广泛应用于木工家具、装饰、游艇、汽车整车模型、汽车覆盖模型、模具制造、化工板材、航天电子、变电器、三维立体加工等非金属加工领域。

This series of products adopt the advanced gantry type double worktable moving structure, which has the perfect milling technical characteristics of high-speed milling machine. The mobile worktable ensures that the machine tool has the best dynamic motion characteristics and the best driving rigidity. The worktable moves stably and axially. During the processing, the five axes drive the cutter movement, and process around the workpiece, so as to realize the five axes and five linkage three-dimensional operation The utility model can realize the continuous production and processing of the single working table and the material on the other working table. The products are widely used in woodworking furniture, decoration, yacht, automobile model, automobile cover model, mold manufacturing, chemical plate, aerospace electronics, transformer, three-dimensional processing and other non-metal processing fields.

二、结构介绍 Structure introduction

X轴:横梁滑板(刀具)的水平移动   

X axis: horizontal movement of cross beam slide plate (tool)      

Y轴:台板支架的前后移动

Y-axis: front and back movement of platen support

Z轴:横梁滑板(刀具)的升降移动

Z axis: lifting movement of cross beam slide plate (tool)

C轴:刀具沿Z轴旋转移动

C axis: the tool rotates and moves along the Z axis

A轴:刀具与Z轴的相对角度移动,完成倾斜面加工。

A axis: the relative angle of the tool and axis Z moves to finish the inclined surface processing.

 

三、工艺介绍 Process introduction

激光跟踪测量 Laser tracking measurement

1、采用激光跟踪仪测量大型零部件整体尺寸,确保装配零件的精度。

The laser tracker is used to measure the overall size of large parts to ensure the accuracy of assembly parts.

2、采用激光跟踪仪测试非金属加工中心安装整体精度,可对装配运动程序进行系统补偿,实现机床的高精度运动定位。

The laser tracker is used to test the overall installation accuracy of the non-metal machining center, which can compensate the assembly movement program systematically and realize the high-precision movement positioning of the machine tool.

关键部位精密装配 Precision assembly of key parts

1、采用百分表边测量边装配设备。

Use dial indicator to measure and assemble equipment.

2、装配位置包括齿轮条、丝杠导轨/电机减速机/主轴等关键零部件的装配。

The assembly position includes the assembly of key parts such as gear bar, lead screw guide rail / motor reducer / main shaft.

3、关键零部件装配螺丝全部涂抹螺纹紧固胶,并配双面防滑垫片。

All the assembly screws of key parts shall be coated with thread fastening adhesive and equipped with double-sided anti-skid gasket.

模具定制服务Mold customization service

1、气动真空吸附。

Pneumatic vacuum adsorption.

2、强磁吸附定位。

Strong magnetic adsorption location.

3、机械夹持定位。

Mechanical clamping and positioning.

四、性能优势 Performance advantages

1.操作简单:通过在行业内摸索,机器编程在现有成熟软件的基础上开发出了专门针对不同产品加工的后处软件HIPMIL,只需要把工件完整图纸导入到后处理软件加工即可

Simple operation: through exploring in the industry, machine programming develops the postprocessing software hipmil based on the existing mature software for different products processing, which only needs to import the complete drawings of the workpiece into the postprocessing software for processing

2.对操作员工的要求素质大大降低,无需招聘专业的操作人员;

The required quality of operators is greatly reduced, and there is no need to recruit professional operators;

3.最早进入汽车内饰行业进行推广在汽车内饰行业的吸塑工件加工,成熟的加工方式有两种模式:六轴机器人配主轴以及水刀切割两种方式;

The first to enter the automotive interior industry to promote the processing of plastic parts in the automotive interior industry. There are two mature processing modes: Six Axis Robot with spindle and water cutter cutting;

六轴机器人加主轴切割主要有以下问题:

机器成本高:标准的机器人本体主要用国外进口的,工件比较大需要选择臂展长负载重的机器人,增加了用户的成本;

用工成本高:机器人操作以及编程需要高技术人才,增加了企业用工成本;

工作速度慢:六轴机器人在工作中很多工件需要6轴联动,降低了切割工件的速度;

The main problems of six axis robot with spindle cutting are as follows:

High machine cost: the standard robot body is mainly imported from abroad, and the robot with long arm and heavy load needs to be selected when the workpiece is relatively large, which increases the user's cost;

High labor cost: robot operation and programming need high-tech talents, which increases the labor cost of enterprises;

Slow working speed: many workpieces of six axis robot need six axis linkage, which reduces the speed of cutting workpieces;

水刀切割主要有以下几个问题:

设备成本高;

工作过程中耗电大,能耗高;

危险性大,在工作中容易发生工伤事故;

结合以上两种加工方式存在的问题,非金属加工五轴机正好整合了二者的优势,迅速打开了汽车内饰加工行业的市场;

There are several main problems in water jet cutting:High cost of equipment;High power consumption and high energy consumption in working process;

It is dangerous and easy to have industrial accidents at work;

Combined with the problems of the above two processing methods, the non-metal processing five axis machine just integrates the advantages of the two, and quickly opens the market of the automobile interior processing industry;

4.完善的售后服务

为了快速响应售后服务,我公司在天津、济南、青岛、苏州、上海以及深圳等地设有分公司,缩短了售后服务响应时间。

Perfect after-sales service:In order to quickly respond to after-sales service, our company has branches in Tianjin, Jinan, Qingdao, Suzhou, Shanghai, Shenzhen and other places, reducing the response time of after-sales service.

五、 主要应用行业

人造石及亚克力卫浴产品加工及其木模造型, 曲木浴室家具修边,玻璃钢模具及修边、厚片吸塑产品修边,吸塑模具造型及塑料修边、铸造木模、代木模具、保丽龙、泡沫型、石蜡模具、石膏模具、油泥模型、汽车主模型、乘用车以及客车内饰件加工、拉杆箱行业修边冲孔、汽车轮胎模具等.

Artificial stone and acrylic sanitary products processing and wood mold modeling, Curved wood bathroom furniture trimming, FRP mold and trimming, thick plastic suction products trimming, plastic mold molding and plastic trimming, casting wood mold, wood mold, dragon, foam, paraffin mold, plaster mold, oil sludge model, car master model, passenger car and bus interior trim processing, pull rod box industry trimming and punching, automobile tire mold and so on.

六、供应产品类型

汽车内饰五轴加工中心,飞机内饰五轴加工,塑料修边五轴加工中心,塑料五轴加工中心,铝模五轴加工中心,,泡沫五轴加工中心,消失模五轴加工中心,保丽龙五轴加工中心,石膏模具五轴加工中心,石蜡模具五轴加工中心,卫浴模具五轴加工中心,木模五轴加工中心,人造石五轴加工中心,亚克力五轴加工中心,家具五轴加工中心,玻璃钢模具五轴加工中心,吸塑产品修边五轴加工中心等;

Automotive interior five axis machining center, aircraft trim five axis machining, plastic trimming five axis machining center, plastic five axis machining center, aluminum mold five axis machining center, foam five axis machining center, lost foam five axis machining center, pliolon five axis machining center, gypsum mold five axis machining center, wax mold five axis machining center, bathroom mold five axis machining center, wooden mold five axis Processing center, artificial stone five axis processing center, acrylic five axis processing center, furniture five axis processing center, FRP mold five axis processing center, blister product trimming five axis processing center, etc;

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